Custom Wire Harness and Cable Assemblies Manufacturers & Suppliers

Our services

Wire Harness Design & Manufacturing

Free CAD drawing design, equipped with 10 sets of fully automatic production lines to ensure efficient design and production of wire harnesses.

Connector Design & Manufacturing

We produce connectors of different specifications through mold opening to meet your diverse usage requirements. The connection rate has been tested by instruments to reach 100%.

Mold Design & Manufacturing

Plastic injection mold design, capable of customizing wire harness components of various shapes to meet your innovative needs.

Wire Design & Manufacturing

Based on the connection status of your device and the usage environment, design matching cables to achieve better compatibility and durability.

Product Center

We have established long-term cooperative relations with many enterprises.

Custom Flat Ribbon Cable

1. UL2651 32AWG 30AWG 28AWG 26AWG 24AWG cable
2. IDC/DIP connector, insulation displacement connector
3....

Custom Molex Wiring Harness

1. Molex Wiring Harness
2. Original & equivalent molex connectors available

Home Appliance Wire Harness

1. Tyco, Delphi, AMP, Molex, JST, JAE, Deutsch, Hirschmann, etc.
2. High temperature wire: XL-PVC, XLPE,...

Robotic Cable Assembly

ECOCABLES offers a variety of solutions, including customized wiring harnesses that bend on one axis (front and...

M8 Cable

1. PVC, PUR, drag chain cable, moving cable, or customized
2. M8 bulkhead connector
3. M8 field...

RJ45 Cable

1. Cat5e, Cat6, Cat6a, Cat7, Cat8 Ethernet cable
2. RJ45 connector

M12 Cable

1. PVC, PUR, drag chain cable, moving cable, or customized
2. M12 bulkhead connector
3. M12 field...

M12 To RJ45 Ethernet Cable

1. M12 D-coded straight 4 pin male plug to RJ45 8P8C connectors
2. Shielded and overmolded durable plugs,...

Wire harness and cable assembly applications

Home Appliances

In kitchen appliances and smart appliances, due to the limitation of usage space, Custom Wire Harness can be designed to be lightweight and compact.

Industrial Automation

In industrial high-intensity applications, the use of Teflon or silicone cables can prevent machines from overheating and enhance the durability of the wire harness.

Consumer

In the fields of consumer electronics and game consoles, wire harness shielding layouts are adopted to prevent interference with signal transmission and screen flickering.

Networking

In network connections, the wire harness component is equipped with a hot-swappable function, enabling quick replacement and maintenance of faulty components and reducing failure losses.

Telecommunications

In the telecommunications field, high-quality copper cable assemblies are configured, and the shielding layer can prevent electromagnetic interference, ensuring unobstructed signal transmission.

Automotive

In the layout of automotive Wiring harnesses, the replacement of wire materials, optimization of layout, and shortening of length are achieved by using the Wiring Harness Diagram to realize lightweight design.

Medical Equipment

In CT machines and X-ray equipment, to prevent electric shock during use, the wire harness is highly insulated with high-quality PTFE material.

Aerospacen

During flight, to deal with the vibration caused by uneven air flow, the wire harness layout adopts an anti-vibration design for fixation, reducing vibration and impact force.

About ECOCABLES

ECOCABLES is an excellent manufacturer & supplier specializing in the research, development and production of wire harness and cable harness assembly in China, including wire harness design & manufacturing, mold design & manufacturing, connector design & manufacturing, and wire design & manufacturing.

With a factory in Dongguan, called the "Factory of World ", all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world. ECOCABLES has an experienced R&D team that acts quickly to the changing market and various needs. R&D teams help customers define concepts, design the drawings, give advice on the material used, develop new products, and finally, deliver the products to customers. From prototype, drawing design, production, packing and delivery, ECOCABLES will be responsible for all of it.

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Why 10000+ customers choose our wire harness

Customized Solutions

Based on application-specific needs, we provide custom services to ensure our cable assemblies perfectly fit your system.

Small MOQ

Offering small MOQ, making our products available to businesses of all sizes. 50 pieces are acceptable.

Fast Delivery

3-5 working days for small quantities, and 7-15 working days for large quantities.

Reliability Assurance

With 100+ advanced testing instruments, we ensure every product meets professional standards.

Wiring Harness Cost Design Solution

Based on cases from our real clients, we have helped them reduce costs by approximately 20% through professional customization of wiring harnesses to optimize the structure.

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Start your customization

ECOCABLES offers you free drawing design services, optimizing the wiring harness design based on industry and application scenario requirements to maximize the value of the wiring harness.

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Wire harness production process

Wire cutting

The cutting machine precisely cuts to a distance of 0.01mm, resulting in neat cuts.

Terminal crimp

The terminal crimping position has zero error and the edge of the indentation is smooth.

Peeling

Use a pneumatic wire stripper to remove wires quickly without causing any damage.

Tin plating

Precisely control the tin plating time to ensure that the tin layer fully covers the core wire.

Assembly

The terminal is inserted into the connector, and the binding wire points are firmly knotted.

Twist

Tighten the conductor to prevent loosening and ensure stable conductivity.

Inspection

Inspect the appearance for any damage and check if there is any looseness.

Test

Conduct conductivity and insulation tests to check if there are any issues with the circuit.

Faq’s

Common Questions & Answers

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What is another name for a wiring harness?

Another name for wire harness is Cable Assembly. Cable Assembly generally has a more complete protective jacket, can be plugged in and used, and comes with connectors.
What are the three types of wiring harnesses?

Three types of wire harnesses:
1.Integrated Cable Assembly: It is multi-functional and complex, integrating resistors, connectors, conduits, etc. It can be plugged in and played, which is very convenient.
2.Standard Open Harnesses: They have a simple structure and are all basic structures. The wires branch out into multiple branches in the main trunk and are bound with cable ties.
3.Molded Harness: Use a mold to wrap the wire, connector and branch into a single unit.
What is the difference between wire cable and harness?

Overall, wire and cable are materials, while harness is a finished product made from these materials. wire and cable are simple wires that cannot bring out greater value. However, a wire harness is a targeted solution made from wires that can address the problem of chaotic wire harnesses among devices in different industries.
How is the role of wire harness system in vehicle?

The wire harness system plays a role in transmitting signals, electricity and control instructions in vehicles. Specifically as follows:
1. Signal and data transmission: Instructions such as throttle, vehicle speed, and temperature are transmitted through the wiring harness system.
2. Power transmission: Transmit the power from the battery to other components that require electricity.
3. Ensuring safe driving: As a circuit protection system, fuses need to have the characteristics of being waterproof and heat-resistant. Through the reasonable layout of the wiring harness system, protection can be achieved.
4. Integrated vehicle functions: Individual electronic components can be integrated into a stable system.
How to reduce the cost of wire harness design?

Reducing the cost of wiring harnesses can be approached from the following aspects:
1. Choose materials with excellent cost performance. On the basis that the wiring harness can achieve the same performance, give priority to choosing more cost-effective materials to save material costs and avoid material waste.
2. Design the structure based on actual applications. If in practical use, there is no need for complex structural design at all, then designing the structure according to the actual application and simplifying it will save a considerable amount of money.
3. Simplify the components that do not affect the function of the wiring harness. In the overall wiring harness, even if a certain component is removed, it still does not affect usage. Therefore, eliminating redundant components is a breakthrough point for reducing costs.