Products Description
Attribute
| Product Name | Electrical Harness Assembly |
| Application | Industrial |
| Cable | ul2464 22awg*2c |
| Cable Color | black |
| Wire Color | red black |
| Housing | 2x3 circ., pitch: 2.5mm, hirose df1b-6ds-2.5rc |
| Terminal 1 | 22awg, hirose df1b-2022-sc |
| Terminal 2 | molex190190012(equivalent)250 |
| Tube | 6.0*20mm heat shring tube color back |
| Label | white ground black character 55*10 |
| Delivery Time | 3-15 days upon receipt of payment |
| MOQ | 100 pcs Electrical Harness Assembly |
Parameter comparison
|
Data sheet |
Industry standard |
Our products |
Advantage description |
|
Conductor Cores |
2/3/4/5/6c |
2/3/4/5/6/7/8/9/10c |
Meet a variety of application scenarios |
|
Conductor specification (AWG) |
30/28/26/24/22awg |
30/28/26/24/22/20/18awg |
Multiple specifications are available |
|
National Standard |
RoHS |
RoHS,UL,SGS |
The product is safe and guaranteed |
The cable model of this electrical harness assembly is UL2464. UL refers to the cable that has passed UL certification. UL certification indicates that the product has undergone safety testing by a large safety testing laboratory in the United States. Cable products with this mark will prevent users from being exposed to the risk of electric shock or fire.
UL2464 is a PVC insulated cable with a rated temperature of 80°C and 300V. It features flexibility, moisture resistance, oil resistance, etc. The insulation layer has a uniform thickness, which is conducive to stripping and cutting. Moreover, UL2464 cable has passed both UL and CUL dual safety certifications and has also met the RoHS certification in environmental tests.
outstanding wire harness suppliers located in the "World Factory"
The industries we serve:
Consumer electronics and IT - high-quality cables for home appliances, computers and networks.
Industrial and automotive - Fixed cables for industrial automation and automotive systems.
Electronic communication - high-speed cables used for network facilities and data transmission...................
Advantage
1. The wires adopt high-quality and high-precision copper conductors, ensuring efficient and stable transmission with low resistance. Composed of multiple soft copper wires, it ensures low heat generation and strong electrical conductivity during long-term use.
2. The outer layer of the cable is made of environmentally friendly PVC material to protect electrical appliances and ensure stable current.
3. The electrical harness assembly is highly flexible, soft and foldable, less prone to short circuits, stably transmits current, and can withstand extreme weather conditions such as high temperatures, severe cold, and humidity.
4. The inkjet coding on the electrical harness assembly is clear and the craftsmanship is exquisite, ensuring the accuracy of the wire length and making the wiring construction efficient and simple.
Assembly: A circular, flat or elliptical cable formed by two or more single wires, double wires or multiple groups of double wires.
Material standard: UL758 electrical wiring material
Application: Wiring of electronic devices or connection to external devices. For example, X-ray equipment, computers, projectors, monitoring equipment, etc.
Wiring harness drawing
The application of electrical harness assembly
Automobiles and transportation
The application of wiring harnesses in the automotive industry is mainly to transmit signals and electricity, and they are an important component of automotive systems. Wiring harnesses are used to connect the starting system and battery of a car, as well as in audio applications, lighting applications, air conditioning applications, etc., ensuring the operation of these applications. Wiring harnesses also have many applications in automotive communication systems. In car configurations, there are many control units, such as security systems, braking systems, etc. Wiring harnesses help these systems exchange information.
Industrial equipment and automation
Wire harnesses are key components in industrial automation that connect signals among numerous devices. They have many applications in power transmission, signal transmission, equipment connection, automated production, digital management, and intelligence. Specific application scenarios include: connecting wire harnesses to the control units, motors, etc. of industrial robots to ensure that the robots can precisely execute instructions. In an automated production line, the wiring harness connects the equipment of each workstation to ensure the data transmission of the production line.
Medical devices
Wiring harnesses are widely used in medical machinery. Medical equipment requires stable and high-precision signal transmission wiring harnesses. Wiring harnesses are mainly applied in surgical machinery, laboratory equipment, treatment equipment, diagnostic facilities and other facilities and equipment. To ensure the safe use of medical equipment, it is also necessary to have features such as water and dust resistance, durability, and adaptability to different medical environments.
Electronics and Telecommunications
Wire harnesses are also widely used in electronic devices. Wire harnesses composed of multiple cables are widely used to transmit signals, data and power, making data easy to manage. In the electronics industry, the production and research and development of electronic products require the extensive use of wire harnesses composed of various types of cables to ensure the stable transmission of signals.
electrical harness assembly Quality control
Our wire harness manufacturing process is divided into 8 steps:Wire cutting,Terminal crimp,Peeling,Tin plating,Assembly,Twist,Inspection,Test.We have strict quality control for each process.We have a systematic quality control procedure for the generated electrical harness assembly and other products, including the following five points:
1.IQC incoming material inspection. After the materials are transported to the factory, they are inspected to see if they meet the product standards.
Before production commences, we will inspect the appearance of wires, components and connectors for any damage, whether the specifications are correct, and whether the lengths of terminals are accurate, etc. If the products are found to be damaged or have incorrect parameters, we will require them to be replaced with the correct ones.
2. First-piece test. When the first product is produced, conduct a usage test on it to ensure that there are no problems with the product after mass production.
3.IPQC. That is, quality control during the manufacturing process involves inspecting each procedure in the production process to prevent the occurrence of batch defective products.This process consists of multiple stages of inspection. The manufacturer collaborates with the user to implement the tests that need to be conducted. Meanwhile, we use high-quality inspection equipment for inspection, and technicians strictly follow the technical drawings to carry out the work.
4. Final inspection. After the mass production of the products is completed, all products will undergo final inspection. Once any defective products are found, they will be reworked.Each wire harness product undergoes an appearance inspection to ensure the accuracy of its label, size and other information, and is subject to a power-on test.
5.QA spot checks. After the final inspection is completed, random spot checks will be conducted. Those that pass the inspection will be arranged for storage.
Our factory
ECOCABLES is an outstanding electrical harness manufacturer specializing in the production and research and development of wire harnesses and cable assemblies.Our factory is located in Dongguan, China, which is known as the "World Factory".We have a research and development team with 20 years of rich experience.
Since 2000, it has maintained an excellent reputation. The electrical harness assembly all raw materials comply with ROHS standards and have passed strict SGS testing and factory ISO certification. All products have reached international quality standards.If you would like to request a quotation, click the button below to contact us.
Customized process
Design and Planning
Production and assembly
Quality inspection
Product delivery
1. Demand Analysis
Our team will communicate with the customer's engineers to understand the design and structure of the product, the customer's performance requirements for the product, various product parameters and other information, as well as the customer's cost budget requirements for custom cable and wire harnesses, and then customize a wiring harness cable solution for the customer.
2. Material Procurement and Optimization
We have cooperated with many well-known wire harness manufacturers around the world, such as Tyco, Amphenol, Molex, etc. With over 10 years of procurement experience, we have developed a standardized procurement system that enables us to quickly find suitable materials for our customers.
3. Flexible production
We can carry out customized production based on the parameters such as the length, spacing and size of the parts required by customers, and simplify the production process to increase production speed, eliminate material waste and reduce resource consumption.
In our wire harness customization service, apart from electrical harness assembly components, we also offer a wide range of wire harness products:
Our Certificate
Our products electrical harness assembly have passed the SGS certification. SGS certification is an international product certification that determines whether the products meet the standards from aspects such as quality, environmental protection and safety. Every product undergoes a very complex inspection process to ensure the details of each item, all for the purpose of providing better services.We are a Wire harness manufacturer China worth your choice.
Shipping And Payment
Frequently Asked Questions
1. Q: Can you help to design?
A: Yes, we are an ODM / OEM company, beyond we have been specializing in wire harness & Cable assembly for over 10 years.In addition to electrical harness assembly products, we also have many customizable wiring harness products.Support OEM wiring harness production.
2. Q: When will you start to help design?
A: We sketch simple solution for initial discussion, after quotation and order placed then start to drawing and double confirm with client for the design.
3. Q: What if quality issues occur when customer discover?
A: Our quality and engineer team will positively respond for the quality issues with 24 hours, as we are intend to make long-stand strategy with customer and the value is to provide better service.
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